东莞市博兴机械有限公司
主      营:胶带/保护膜分切机(自动切台),复卷机 ,                   贴合机,分条机等智能型加工设备。
服务热线:156 258 777 28  / 189 1575 2098

Instructions for use of tape cutting machine

 二维码 5
作者:博兴机械

Adhesive tape slitting machine, also known as slitter or strip cutter, is an automated equipment that automatically cuts flexible rolls such as adhesive tape and protective film into fixed width. The specific usage method will be detailed using the

BX-701AB as an example.





BX-701AB single-axis automatic cutting tableuser manual/guide/handbook


Tape slitting machine



The first chapter matters needing attention



Tape cutting machine blade holder


Dear users, thank you for using Boxing BX-701AB single-axis automatic table cutting! Before installation and use, please read this manual carefully and strictly implement the relevant operating procedures, which will help your safety and the good performance of various functions of the machine.

Tips: This machine must be operated by professionals!


1.1 Description of symbols related to safety

When used incorrectly, it will cause dangerous situations and may lead to serious personal injury.

When misused, it may cause dangerous situations, which may lead to slight or moderate personal injury and

It is easy to get an electric shock during illegal operation, which will cause dangerous situations and may lead to

1.2 Safety precautions

Reasonable placement of the machine should consider whether it is convenient to operate and whether the power supply of the machine is reasonable. The machine must be placed horizontally, otherwise it will bring inconvenience and even danger to debugging and production!

Before installation, prepare the external power supply (380V, three-phase four-wire system), and the external power supply must have a circuit breaker or air switch protection circuit. The external power cord shall have a minimum rated current of 45A.

When wiring, you must check the phase sequence, and it is forbidden to connect the zero line and the live line by mistake! Otherwise, it will cause fire or seriously damage the equipment, which may lead to personal injury.

The air pressure of standard air source is required to be 8kg/cm2. If the pressure is lower than the safe air pressure, the machine will automatically start the safety program, and the machine cannot be started. It is forbidden to adjust the underpressure protection device without authorization!

Chapter II Overview of Machines

2.1 Use:


It is used for cutting soft adhesive materials, paper tubes, PE hoses, etc., and has excellent performance in cutting adhesive tapes in electronic and automobile industries.

Such as: double-sided adhesive tape, masking tape, duct tape, golden finger tape, PE protective film, PVC electrical tape, foam tape, etc.


2.2 Features:


1. Split panel operation is convenient: 【 Touch panel 】【 Control box panel 】.

2. Servo motor drives feed, maintenance-free, three-speed intelligent feed, smooth cutting and higher precision.

3. Adopt a square linear sliding rail with high precision, high performance and strong stability.

4. Ball screw with high precision and high performance is used for tool seat displacement and transmission.

5. The high-performance and high-precision servo motor and control system are adopted for the cutter seat moving drive motor; Multifunctional high-precision positioning module; High accuracy.

6. The cooling and lubricating system of circular knife adopts air-jet vacuum generator to supply lubricating liquid, and the size can be adjusted with it.

7. The feed speed can be adjusted arbitrarily by using high-precision precision flow valve.

8. All data of this machine are controlled by PLC; The machine runs stably; The man-machine interface touch screen is convenient and agile for data input.

9, the whole machine safety detection, fault display and wrong operation alarm prompt, convenient for the operator to troubleshoot in time.

10. The angle of the cutter can be automatically turned, and it is not necessary to replace the monoclinal cutter when trimming the large specifications. Choosing the appropriate angle when cutting high-precision adhesive tape is more conducive to improving the cutting accuracy and the yield accordingly.

11. A variety of sizes can be set in a cutting process, with a maximum of 10 types, and automatic cutting can be completed at one time without stopping the machine.

12. Equipped with multifunctional self-teaching system; The system has built-in operation help.

13. According to the requirement that the spindle and circular cutter motor output strong torque when cutting, 2HP; is adopted; 1: 15 powerful torque vacuum deceleration motor; At the same time, 2HP self-contained loss control frequency converter is used for speed regulation; It can ensure that the output torque of the circular cutter motor increases when the circular cutter works at low speed, which will not cause the inverter to stop due to overcurrent, and the speed control is stable.

14. This machine has the function of under-pressure protection; When the air pressure drops below 4kg/cm2, the circuit will automatically alarm and stop. There will be no accidents caused by insufficient air pressure.

2.3 scope of use of this machine:


1. The longest feeding inch: 1550 mm.

2. Maximum slittable straight diameter: φ Φ300mm (customers need to install additional large-diameter blades).

3. The maximum diameter of the circular cutter that can be installed: φ 350 mm.

4, cutting width range: 1 mm-1400 mm.

5. The narrowest width of parting: 0.5 mm (depending on the substrate)

6. Cutting accuracy: 0.085 mm-0.03 mm (the error is proportional to the diameter).

7. Operating voltage: 380V/50Hz

8. Maximum power rate: 8KW

Chapter III Machine Installation and Debugging

3.1 Adjust the machine balance

When placing the machine on a flat ground, the convenience of operation and the rationality of electrical layout should be considered comprehensively.

3.2 Connect the air compressor

This machine needs to cooperate with the air compressor before it can be used normally. Before starting the machine, it is necessary to connect the trachea correctly and ensure that the air pressure is within the normal working range: 6-8 kg/cm2.

If the air pressure is lower than the safe value, the machine will start the safety protection

3.3 according to the loading, adjusting the blade

Please install the blade and adjust it according to-step. Please refer to the video materials distributed randomly.

Adjusting the blade is directly related to the precision of cutting. Please strictly adjust the initial precision of the blade!

This operation is dangerous, please be careful for your safety!


3.4 Connect the external power cord

This machine uses 380V 50HZ industrial voltage and is a three-phase four-wire system. Between the machine and the external power supply, protective devices that can quickly cut off power, such as air switch and leakage switch, should be installed. The external power cord shall have a minimum rated current of 45A.


When wiring, make sure that the phase sequence is correct, and it is forbidden to connect the zero line of the live wire in reverse, otherwise it may destroy the machine or even cause a fire, threatening the safety of personnel! This operation should be carried out by professional electricians! Users are not allowed to set key components including but not limited to frequency converter, servo driver, PLC, overload protection switch, etc. without authorization, otherwise the equipment will not work normally or even cause danger!

3.5 Adjust the inductor

Please adjust the limit sensors before starting the machine. These sensors are related to the realization of automatic function and safety performance of the machine. Please adjust the position of each sensor correctly. The limit sensing of this machine is as follows:


tailstock safety sensor (2 in total, one of which is a backup): This sensor plays a key role in safety. Please ensure that your equipment meets the following conditions and strictly perform the following operations:

u When the tailstock is opened, the LED light on the sensor is turned off;

u When the tailstock is closed, the LED light on the sensor is on. In this case, if the LED is not on, loosen the sensor fixing screw, then slowly move the sensor until the LED is on, and then lock the fixing screw again.

u When the tailstock is closed, if the LED does not light up, it can be judged that the sensor is damaged. Please be sure to replace it with a new sensor before starting it!

3.6 Adjust the blade stopper

The following picture shows the mechanical stopper of the blade, which is very important for safety. Unregulated or wrong operation before starting the machine may cause serious safety accidents! Be careful when adjusting and adjust the feed speed to a minimum! The adjustment standard is that the blade

3.7 Application of blade clutch and liquid spraying device:

Chapter IV Operating Instructions

4.1 Introduction of function switch of operation box

4.1.1 Loading

After loading the materials, press the "chuck"; The tailstock can be closed and the core of the material can be clamped at the same time.

4.1.2 Feed sensor

Press "Manual Feed", the blade advances the cut material, stops advancing when it reaches the position of sensor "A", and automatically calculates the cutting residence time (in automatic cutting mode); Release this button and the blade will automatically return to the original position (the position of sensor B below).

Sensors a and b should be adjusted according to the diameter of the material.

4.1.3 Left-right shift

Press "Left" and "Right", and the tool holder will move in the corresponding direction. Release the button and the tool holder will stop moving.

4.1.4 Left and right limit

Press "Manual Reset", and the tool holder will automatically return to the initial position (that is, the position of the limit controller for the tool holder moving left).

Press "partial stop", manual homing will stop moving.

The limit controller for the left movement of the tool holder must be set in a safe position that will not make the tool holder touch the right wallboard.

4.1.5 Tool seat displacement control

Press "Intermittent Advance" or "Intermittent Return", and the cutter seat will move one unit to the left or right according to the preset current cutting width. For example, set the current cutting width to 20mm, and press the "discontinuous advance" button, and the blade will move 20mm to the left.

4.1.6 Blade Drive Control

Press the "Blade Start" button and the round knife will rotate. Release this button and the round knife will stop rotating. This function is generally used in the case of adjusting the knife, which makes it more convenient to adjust the knife.

4.1.7 Stop control

Press "Motor Start" and the spindle motor and the blade motor will rotate at the same time. You can adjust their respective speed controllers to adjust the speed.

Press "Partial Stop", the spindle motor and the circular cutter motor will stop at the same time. At

this time, the tailstock will not open. If you want to open the tailstock for discharging, please press "Stop All" or "Chuck".

(Note: the tailstock is opened after pressing "Partial Stop". In this case, for safety reasons, the program sets some functions to be temporarily invalid, such as "motor start" and "automatic cutting", and these functions will be automatically restored after the tailstock is closed.)

4.1.8 Cutting control

Set the cutting width and the corresponding quantity. Press "Motor Drive" first and then "Automatic Cutting", and the machine will automatically cut rolls according to the preset parameters. After cutting, the machine automatically stops and gives a prompt sound. If you want to unload and change the coil, please press the "chuck".

4.1.9 Automatic corner function

Press "Angle Turn Left" or "Angle Turn Left", and the blade will swing left or right. Press the "angle zero" blade to automatically return to the initial position of 0 degrees.

4.1.10 Set the blade limit.

This operation is performed in the "Feed Settings" page. Press "Correct" to perform related operations. This operation plays a key role in safety, so please strictly follow the relevant steps! Please refer to the attachment BX-701A B-AL-51 Solution to Overload of Feed Drive Servo Motor and the accompanying video data.


Press "Manual Feed" and then press "Manual Micro-advance" or "Manual Micro-retreat" respectively as required; Observe the blade carefully. When the blade is cut into the PE tape by about 0.2-0.5 mm, adjust the mechanical stopper of the blade and press "knife calibration confirmation" to end the operation.

4.2 Introduction of touch screen function


Control panel


4.2.2 Introduction of Touch Screen

Turn on the power lock to start the machine, and the built-in microcomputer system will automatically detect whether there is any abnormality in the machine. Please wait for 10 seconds.

3.2.2.1 homepage


4.2.2.2 function home page

This page displays the cutting status data, and the user can select the lower function menu on this page.


4.2.2.3 Angle Settings Page


N-th knife: the N-th knife counted from the first knife of automatic cutting.

"Rotation angle": corresponding to the angle of the "nth knife", the machine will automatically rotate to a preset degree.

"Automatic": Select the blade corner as the automatic

4.2.2.4 parameter screen

The parameters in this screen are generally set by the manufacturer, and the user can't modify them without authorization except "feed time", otherwise the equipment will not work normally! These parameters vary with


4.2.2.5 width setting screen

The user can set the width and quantity of 10 components on this page. In "Auto-slitting" mode, the machine starts slitting from "Current" group by default. Click the


4.2.2.6 hand animation noodles

The functions in this page are the same as those of the function keys corresponding to the operation box. Because the life of the touch screen is inversely proportional to the number of


Chapter V Daily Maintenance of Machines

4.1 Machine maintenance


² Wipe the machine frequently to remove dust and keep it clean. After work, air guns should be used to remove the moisture left on the tool holder and blade in time (especially, it is necessary to open the blade protection cover and remove the wool felt blade), which can effectively prevent rust and prolong the service life of the machine.

² Always check all parts of the machine to ensure that the screws are not loose; Check whether the transmission parts of the machine are well lubricated and add lubricating oil in time. High temperature resistant butter should be used at the bearing; Liquid lubricating oil should be used for linear slide rail and ball screw (note: solid butter cannot be added! ), and must be wiped clean before adding.


² Check the gas pipeline, connector, solenoid valve, flow valve, etc. frequently to see if it is loose or leaking.

Check the air source processor regularly to see if the hydraulic oil is enough; Please add it in time if it is insufficient.

(The oil storage in the gas source processor is only 3/4 of its total capacity.)

Always check whether the underpressure protection device can operate normally.

² Wipe the blade frequently to remove moisture from it. Especially when it is not used for a long time, it should be removed and coated with antirust oil.

² If the machine is not used for a long time, it should be turned on every 7 days and powered on for more than 10 minutes, so that the electronic control parts can be charged, and at the same time, check whether the actions of the machine are normal. Otherwise, the data may be lost due to the exhaustion of the battery built in the control unit, which may cause the equipment to fail to work normally!

² Always check whether the automatic liquid spraying device operates normally.

Do not operate the internal circuits and electrical appliances of the machine for non-automatic electronic control professionals!

This machine is a highly precise machine, and the connection and transmission parts are closely matched, so users can't disassemble it


This machine is equipped with high-sensitivity electronic control components, and the operating voltage must be kept stable. Otherwise, it will affect the good performance of the machine, shorten the service life of the

This machine adopts high hardness tungsten steel alloy round knife, which is hard and brittle. Please pay attention to protection. At the

This machine has overload protection capability. If the cutter seat moves too far to the left or right and is killed by the limiting rod, the motor may trip automatically, and the cutter seat can be reset only after the power supply is

If the machine is abnormal, please contact the manufacturer in time. Do not disassemble and repair by yourself!

The manufacturer declares that:

Our company provides one-year free warranty service for this equipment, but the following situations are not within this scope:

1、 The operator violated the rules and regulations, resulting in machine failure.

2、 The customer's power supply system is unstable, resulting in some mechanical and electrical failures.

3、 Wearable parts are scrapped naturally (including round knives and PE pipes, etc.).

4、 Poor or incorrect daily maintenance, resulting in machine failure or shortened service life of the machine.

5、 Damage caused by force majeure factors such as natural disasters.


Remarks:

Because the machine design is updated frequently, if the actual machine part has been changed, it will be without notice; Please contact us directly if you have any questions or operational problems.


The manufacturer declares that:

Our company provides one-year free warranty service for this equipment, but the following situations are not within this scope:

1、 The operator violated the rules and regulations, resulting in machine failure.

2、 The customer's power supply system is unstable, resulting in some mechanical and electrical failures.

3、 Wearable parts are scrapped naturally (including round knives and PE pipes, etc.).

4、 Poor or incorrect daily maintenance, resulting in machine failure or shortened service life of the machine.

5、 Damage caused by force majeure factors such as natural disasters.


Remarks:

Because the machine design is updated frequently, if the actual machine part has been changed, it will be without notice; Please contact us directly if you have any questions or operational problems.

Above is the user manual for BX-701AB automatic slitting machine. If you need to know more about cutting techniques, please email us at 409639675@QQ.com. Thank you for watching.


文章分类: 行业资讯新闻
分享到: